Lehigh County · Borough
Half the houses in Emmaus are older than 1955, and 23.4 percent of the borough’s housing went up in the 1950s alone. Another 29.7 percent predates 1940, and 68 percent predates 1970. Two building eras stacked into one borough, asking for different work.
Unity Heating & Air Conditioning works out of Macungie, the next town over, so Emmaus is backyard work rather than a drive. Tyler Furbacher owns the company, walks the job and installs it himself.
About 8 minutes from Macungie
Fuel is what sets Emmaus apart. Gas heats 34.9 percent of households, electricity 34.4 percent, fuel oil 23.9 percent. Counting propane, 25.7 percent of the borough heats with a fuel that arrives by truck.
A quarter of Emmaus heats with a fuel that arrives by truck. Before you commit to another oil system, run your real gallons through the oil savings estimator. It compares what you spend now against a heat pump, a hybrid and a new high-efficiency oil system, using this climate rather than a national average.
A borough split three ways on heating fuel
A split this even changes the conversation. In most towns nearby, replacement means picking a gas furnace. In Emmaus it often means picking a fuel. The borough sits inside UGI’s territory, but territory is not a main on your street, and UGI’s no-cost service line extension reaches 150 feet from an existing main.
What decides the fuel question
- Whether a gas main reaches your block, and how long the run would be if it does not
- What the electrical service can carry, which sets whether a heat pump is a clean job or a panel job first
- Your real consumption in gallons, since that number drives every comparison
Macungie, the next borough west, is the opposite case: seven in ten homes there heat with electricity. The page on HVAC service in Macungie covers what a heat pump does to those bills, and our Upper Macungie page covers the gas-and-propane split in the township beyond it.
Leaving oil: the arithmetic, not the pitch
Two routes off oil come up constantly. A propane or natural gas system keeps the tank and the delivery model, and installs cleanly where a main is out of reach. A heat pump ends deliveries and moves the load onto the electric service. Neither is automatically cheaper. Start with the oil savings estimator, which works from gallons you actually burned.
Sizing settles the rest. Equipment here is selected against a winter design temperature near 8 F and roughly 5,800 heating degree days, so a heat pump chosen off square footage runs short on the coldest mornings. Plenty of households have reason to stay put, and oil furnaces and oil boilers get serviced either way.
The tank and the flue decide the rest of the job
On a conversion, these details cost more thought than the equipment selection.
- Tank location: basement, crawlspace, outside on a pad or underground. Each changes access and where equipment can sit.
- Age and condition of the tank and supply line, which decides whether oil heat runs through the changeover or comes out first.
- Whether the old boiler also made domestic hot water, since that load has to land somewhere.
- What stays on the chimney afterward. The flue is then oversized for whatever remains, usually the water heater, so a liner is likely.
1950s Capes and ranches, and the ducts they came with
The 1950s bulge left Emmaus full of Capes and ranches on ducts built to move warm air and nothing else. Warm air needs less airflow than cooled air, so a cooling coil raises static pressure and cuts delivery, and the upstairs stays warm whatever the thermostat reads. One central return in a hallway is the usual reason, and rebuilt or extended ductwork is often the real repair. Cooling is sized against the 91 F summer design temperature.
The older half of the borough is a different building. Emmaus was founded in 1759 as a closed Moravian community, and the Shelter House of 1734 is the oldest continuously occupied structure in the Lehigh Valley. Houses from that end of the stock rarely have a duct chase, so ductless mini splits cover cooling without opening plaster.
AC replacement on 1950s ductwork
Nearly a quarter of Emmaus went up in the 1950s, and those Capes and ranches came with ducts drawn to move warm air and nothing else. Most have had a cooling coil bolted on since, and most have had one or two condensers since then, so AC replacement here is a familiar job with a few rules. The first is that a new outdoor unit on the old indoor coil is no longer an option in most cases: new equipment runs on R-454B or R-32 and will not mix with the R-410A or R-22 in the system coming out, so the coil and condenser are replaced as a matched pair, and the line set is flushed and checked rather than assumed.
The second rule is size. Cooling is selected against a 91 °F summer design temperature from a load calculation on the house, and on a 1950s Cape the right answer is often a smaller unit than the one being replaced. Oversized air conditioning short-cycles and never runs long enough to pull the humidity out, which is why the house felt clammy with the old one. Static pressure gets measured, because the single hallway return these houses came with is usually the reason the bedrooms never cooled, and the fix is a return, not a bigger condenser. A two-stage or variable-speed unit that runs low and long is where spending above the federal 13.4 SEER2 floor pays back, and with a third of the borough on electric heat, a heat pump in place of a straight air conditioner is often the better replacement because it takes over the heating bill too. Permits run through the Borough at 28 S. Fourth Street, and PPL rebates apply.
Heating and AC tune-ups in Emmaus: three fuels, three checklists
A borough split evenly between gas, electricity and oil needs three different tune-ups, booked September through November before the first freezing night. On the quarter of the borough that burns oil, the tune-up is the annual cleaning: nozzle, filter and pump strainer replaced, electrodes set, heat exchanger brushed out, the chimney base and flue checked, then a smoke test and a combustion analysis to set the burner up for efficiency. Skipping it is how a boiler ends up sooting itself off on the coldest night in January.
On gas it is the burners, flame sensor, igniter, inducer and pressure switch, a look at the heat exchanger, the venting, and a combustion analysis with a meter. On the electric third it depends on the equipment: for a heat pump, the defrost cycle, the reversing valve, the outdoor coil and fan, the charge against the heating-mode chart, and above all the auxiliary strips, whose amp draw and thermostat lock-out settings decide whether the winter bill looks like a heat pump bill or a baseboard bill. Whatever the fuel, you get a written list of what was measured and what it read, and a plain answer on whether anything needs doing this year.
AC tune-ups in Emmaus run from spring into early summer: the refrigerant charge checked against the manufacturer’s chart rather than topped off, coils cleaned, the condensate drain cleared, capacitors and contactors tested, and the airflow measured against the ducts described above. A heating or AC tune-up is the cheapest visit we make and the one that prevents the expensive ones.
Furnace and heating repair in Emmaus
Heating repair calls in Emmaus split the same way the borough’s fuel does. Oil furnaces and boilers come in with no heat after a lockout, a nozzle or filter that went a season too long, or a pump that lost its prime when the tank ran low. Gas furnaces fail on ignition, flame sensors and pressure switches. Electric-heat houses that already moved to a heat pump call about backup strips running all night or an outdoor unit iced solid. We diagnose all three on the first visit and come prepared for the common failures on each.
- What a repair visit covers. No heat, short cycling, a burner that starts and stops, soot or an oil smell, a boiler that will not hold pressure, or a thermostat that calls and nothing answers. You get the fault, the price to fix it, and a plain read on whether the unit is worth fixing before any work starts.
- Repair or replace. A furnace or boiler past 15 to 20 years with a failed heat exchanger, a cracked section or a second major part going is usually a replacement conversation. The furnace replacement page explains how the new one is sized to the house rather than to the old nameplate.
- Oil, gas and electric. Oil systems are covered on the oil furnace and boiler page, gas and propane on the gas furnace page, and heat pumps on the heat pump page.
Furnace, boiler, heat pump and AC installation in Emmaus
New equipment in Emmaus starts with the two questions the sections above raise: what fuel the house will run on, and whether the 1950s ducts can carry a modern blower. Everything else follows from those answers.
- Furnace installation. A gas or propane furnace sized from a load calculation, not from the old unit’s label, with the venting and the condensate line planned before the quote. An oil furnace installation gets the tank, filter and flue looked at on the same visit.
- Boiler installation. Oil and gas boilers for the borough’s radiator and baseboard houses, including the piping changes a higher-efficiency boiler needs to run the way it was rated.
- Heat pump installation. Cold-climate heat pumps for the electric-heat houses and for anyone leaving oil, sized to hold the house in January without leaning on the backup strips. The heat pump page covers the equipment; the Oil Savings Estimator shows what leaving oil is worth in your house.
- AC installation and replacement. Central air matched to the existing furnace or air handler, or ductless mini splits where the ducts cannot be made to work, with the duct problems from the section above settled first.
Permits follow the borough’s rules described in the questions below; the quote says who files them.
Frequently asked questions about HVAC work in Emmaus
Is there a gas main on my street?
Often not, and it surprises people. UGI’s service territory describes a region, not your block. UGI extends a service line at no cost within 150 feet of an existing main, and past that the cost lands on the homeowner. Confirm it before planning a conversion.
Will a heat pump hold the house in January?
It can, if it was chosen for the conditions. Systems here are sized to a winter design temperature near 8 F against about 5,800 heating degree days. That means capacity rated at low outdoor temperatures, a deliberate decision on backup heat, and a load calculation on the actual house.
My oil boiler works, but the house has no air conditioning.
Radiator heat and cooling are separate systems, so the boiler stays exactly as it is. Ductless heads handle one zone each and need only a small penetration per room. Where an attic or a stacked closet offers a path, a compact ducted unit can serve two or three rooms.
Does a furnace or air conditioning replacement need a permit here?
Yes. Emmaus Borough at 28 S. Fourth Street, (610) 967-1322, has a mechanical permit application, and Barry Isett & Associates performs the mechanical inspections. Pennsylvania moved to the 2021 IRC and 2021 IECC on January 1, 2026, so work is judged against that code now.
Reference: housing, climate and permits
- Housing
- Population 11,889. 5,128 housing units, 64.0 percent owner-occupied. Median year built 1955. 29.7 percent built before 1940, 68.0 percent before 1970, and 3.9 percent in 2000 or later. ACS 2020–2024 five-year estimates.
- Heating fuel
- Electricity 34.4 percent, utility gas 34.9 percent, fuel oil 23.9 percent, bottled gas 1.8 percent. ACS 2020–2024, table B25040.
- Design conditions
- Winter 99 percent design temperature near 8 °F; summer 1 percent near 91 °F. About 5,800 heating degree days base 65 at Allentown ABE, NOAA 1991–2020 normals.
- Utilities
- Electricity PPL Electric Utilities. Gas UGI Utilities where a main reaches the street. PPL heat pump rebates apply.
- Permits
- Emmaus Borough, 28 South Fourth Street, (610) 967-1322. Mechanical inspections by Barry Isett & Associates.
- Code
- Pennsylvania Uniform Construction Code moved to the 2021 IRC and 2021 IECC effective 1 January 2026.
Nearby areas Unity also covers
Same van, same owner. Each town has its own page because the housing and the fuel genuinely differ.
Every town Unity serves is listed on the service areas page.
Book HVAC service in Emmaus
Call Unity Heating & Air Conditioning at (267) 644-9516 to get on the schedule, or send details through the contact page. Repairs, cleanings, installations and replacements run out of Macungie. Emergency calls are taken at any hour.
